An excellent expert in energy saving motor solution

—— Menciusmotor’s direct drive motor

In the pursuit of high efficiency, environmental protection and sustainable development today, the low-speed high-torque permanent magnet synchronous direct drive motor independently developed by Menciusmotor is gradually becoming the new favorite of energy conservation and emission reduction in the industrial field with its excellent performance and wide application prospects.

In the traditional drive mode, the efficiency of the asynchronous motor is 88%, and the efficiency of the reducer is 85%, so the total efficiency of the drive system is only 0.88×0.85=75%. In the permanent magnet direct drive mode, the efficiency of the permanent magnet motor is as high as 95%, without the reducer, and the overall efficiency of the drive system is 95%. The efficiency of permanent magnet drive is 20% higher than that of traditional drive, that is 20% energy saving.

Technology is constantly updated to improve efficiency and save energy.

   The low-speed and high-torque permanent magnet synchronous direct drive motor uses advanced permanent magnet materials, combined with efficient synchronous motor design, through optimizing the stator and rotor magnetic field structure, multi-pole logarithm design and other technologies, to achieve the ability to output large torque at low speed, while maintaining extremely high energy efficiency.

Direct drive design simplifies transmission structure

    The application of direct drive technology means that the motor directly drives the load without the need for intermediate transmission devices such as reducers, which greatly reduces the loss of energy in the transmission process and improves the efficiency and reliability of the overall system. In addition, the direct drive design also simplifies the mechanical structure, reduces maintenance costs, extends the service life of the equipment, and can also effectively reduce noise.

Intelligent control to improve system performance

    Combined with advanced sensor technology and intelligent control algorithm, the low-speed and high-torque PMSM can achieve accurate speed and torque control, and improve the response speed and stability of the system. This is of great significance for improving production efficiency, optimizing process flow and reducing energy consumption.

Intelligent control to improve system performance

From the material selection to the production process, the low-speed and high-torque permanent magnet synchronous direct drive motor follows the principles of green manufacturing, reducing the impact on the environment. Its high-efficiency and energy-saving characteristics directly reduce carbon emissions and make a positive contribution to tackling global climate change.

     Low speed high torque permanent magnet synchronous direct drive motors are particularly suitable for applications that require high torque output, such as:

Mining industry: can be used to drive equipment such as crushers, ball mills, and conveyor belts.

Metallurgical industry: suitable for equipment such as rolling mills, continuous casting machines, dryers, sintering machines, etc.

Cement and building materials industry: can drive equipment such as cement mills, belt conveyors, bucket elevators, etc.

Chemical industry: can be used for various chemical reactor stirring devices, material conveying pumps, compressors and other equipment.

Port terminal: Large equipment in the port, such as cranes, loading and unloading bridges, stackers, reclaimers, and belt conveyors.

Pharmaceutical industry: used to drive drug delivery devices, separation equipment, sorting equipment, mixers, etc.

Food processing industry: can drive food conveying devices, mixers, filling machines and other equipment.

Printing industry: suitable for driving printing machinery, such as rollers and paper feeding mechanisms of printing machines.

Textile industry: can drive textile machinery such as spinning machines, weaving machines, etc.

Paper industry: can be used for components such as paper machine dryers and pressure rollers.

Wide application scenarios

Solutions and application cases


Mixing tank for biopharmaceutical industry(20% more efficient than before)

1.Mixing tank for biopharmaceutical industry, fermenter direct drive motor, reaction kettle explosion-proof electric direct drive motor

Fermenter direct drive motor(25% more efficient than before)

Reaction kettle explosion-proof electric direct drive motor

2.Water cooling tower motor

Shandong XX biology 110KW cool water tower system operation site(18% more efficient than before)

Neimeng XX Pharmaceutical 37KW cold water tower system operation site

3.Globe mill Low speed high torque direct drive motor

Globe mill(30% more efficient than before)

The power consumption per unit time of the ball mill before and after the transformation is 28.8kWh and 23.2kWh respectively energy saving: (28.8-23.2) /28.8*100%=19.44%

Low speed high torque permanent magnet direct drive motor

Low speed high torque permanent magnet synchronous variable frequency motor is suitable for mining, metallurgy, cement, building materials and other industries. According to the application needs, it can directly drive globe mill, tower mill, stirring mill, flotation machine, high pressure roller mill and other large mining equipment.

4.Port, mine conveyor belt direct drive roller

Port, mine conveyor belt(20% more efficient than before)

External rotor motor direct drive roller


5.mud pump, sewage pump, winch

Permanent magnet motor Permanent magnet direct drive mud pump

Permanent magnet direct drive mud pump. Used in geology, geothermal, water, shallow oil, gas and other drilling supply liquid transportation.

Permanent magnet motor for sewage pump

Occasion

The footprint is reduced by 40%, the structure is simple, the maintenance workload is greatly reduced, the noise is low, the weight is light, and the installation and relocation are easy.

Winch(20% more efficient than before)

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